It refers to the use of computer-controlled machines (CNC) to cut, shape, and drill FR4 (a flame-retardant glass fiber reinforced epoxy resin laminate) to manufacture precision electronic insulators, PCB supports, and various mechanical parts with excellent strength, electrical properties, and moisture resistance.
First, FR4 is a
flame-retardant material composed of epoxy resin and glass fiber cloth. The
"FR" in its designation represents flame retardancy, and
"4" indicates its rating. It is mainly used as a substrate for
printed circuit boards (PCB) and a raw material for various insulating
components. It possesses high mechanical strength, stable electrical
properties, and good heat resistance, meeting the UL94 V-0 flame retardant
standard.
So why use CNC to
machine FR4?
1. High
precision: FR4 material
is prone to delamination if the lamination process is slightly uneven. CNC uses
computer programs to control the cutting tools, and the speed and feed rate can
be accurate to several decimal places, controlling the machining error within
±0.02mm. This is something that is difficult to achieve consistently using
traditional manual methods or ordinary machine tools.
2. High efficiency: CNC can operate automatically and continuously, completing drilling, milling, and cutting in one go. It can also operate 24 hours a day, making it particularly suitable for mass production. For example, when making insulating parts for LED lampshades, drilling can be by milling to create a circle, which is fast and consistent.
3.Versatility: It can be machined into various complex shapes.
FR4 is often made into various insulating gaskets and baffles, which may have
irregular holes, curved surfaces or thin-walled structures. The multi-axis
linkage and programming capabilities of CNC can easily handle these, which is a
shortcoming of traditional lathes and milling machines.
Категории
Последний блог